11 Steps in makeup brush production you need to know

Makeup brushes are one of the most critical parts of any makeup kit. They help apply makeup evenly and correctly and help you achieve the perfect look. Some people choose to buy their brushes, while others may use those with their makeup kit. However, no matter how you get your brushes, there is an inevitable production process that must take place for them to be effective. Here is a guide with all the Steps in makeup brush production you need to know.

Steps in makeup brush production

The production process of makeup brushes starts with selecting the right animal hair. The hair is first cleaned and then cut into small pieces. Next, the hair is divided into different categories, such as natural, synthetic, and boar. After that, the different hair types are blended and then shaped into brushes. Finally, the brushes are dyed and packaged.
The production process of makeup brushes is as follows: Purchasing Hairs, Combing Hairs, Mounding hairs, Inserting hairs into the ferrule, Squeezing ferrule, Measuring (to ensure the hair size outside the ferrule), Dipping glue (drop given glue into the ferrule to fix hair and ferrule), Refining hairs, Assembling, and Packing.

Purchasing hair

The first step in the production process is purchasing the hair. The hairs are usually made from synthetic materials or natural animal fur. While the synthetic materials come from nylon, polyester, or Taklon, the raw animal fur is usually from pony, sable, squirrel, or goat.

Combing Hairs

Combing hair refers to the act of combing or brushing hair to remove excess product, dust, and other particles from the hair. During this process, the bristles of the makeup brush are dragged through the hair, which removes any excess product and leaves the hair looking clean and fresh.

The hairs are then combed and sorted into different grades. The hair’s thickness, length, and softness ascertain the quality. The thicker, longer, and softer the hairs are, the higher the grade.
After sorting the hairs into grades, It is time to place them into the ferrule. The ferrule is the metal or plastic tube that the hairs insert. The ferrule is then squeezed to secure the hairs in place. The next step is to measure the ferrule to ensure the correct hair size. After the measurement, it is time to apply the glue. The adhesive is used to fix the hair and ferrule together.

Mounding hairs

Mounding is to create a three-dimensional product by assembling, shaping, and bundling hairs. The process begins by placing a mass of hair into a mold, making the desired shape. Next, the mold is heated to a specific temperature, which causes the hair to become pliable. The strands are then pulled through small openings in the mold and forced together, forming a mound. The mound is then cooled and removed from the mold.
In brush production, “mounding hairs” refer to the natural, cylindrical shape of hair left on the brush after being used to apply makeup. This shape is caused by the bristles’ natural tendency to curl and form a mound on the brush’s surface. Mounding hairs can be eliminated from brushes by either plucking them out or using a bristle brush cleaner.
This action creates a heap of tangled, tightly coiled hair on top of the disk. The disk then moves quickly through the hole, and the mound of hair falls off, leaving the tightly wound brush bristles exposed.

Once the glue has been applied, the ferrule is placed into a mold. The mold is used to give the ferrule its shape. After the ferrule has cooled, the hairs are trimmed to the desired length. The last step in The next step in the production process of makeup brushes is combing the hair. First, the hairs are combed to remove any knots or tangles. The combing also helps to align the hairs so that they are all pointing in the same direction. After combing the hairs, they are sorted into different grades. The thicker, longer, and softer the hairs are, the higher the grade.

Inserting hair head into the ferrule

Hair is inserted into the ferrule of a makeup brush to increase the brush’s absorption and distribution of the product. Using either a manual hair insertion tool or a machine that inserts the hair into the ferrule is possible.

The process of inserting hairs into the ferrule of a makeup brush is a common way to increase the Brush’s Bristle Volume. This is done by taking a small section of hair, usually about 1/8″ long, and inserting it into the ferrule. Then, the hair is carefully wrapped around the bristles, creating a more voluminous brush. Next, a hair extension tool adds new, long hairs to the ferrule. Finally, the new hairs are secured in place with hair glue.

Squeezing ferrule

The production process of makeup brushes involves squeezing the ferrule or the brush’s handle. It creates a tight fit between the bristles and the handle, ensuring that the bristles are held firmly in place. It is important to note that this process is also used to create custom-made brushes, so it is an essential part of the manufacturing process for many types of makeup brushes.

Measuring (to ensure the hair size outside the ferrule)

In the production process of makeup brushes, hair measuring ensures that the size of the hair outside the ferrule remains consistent. This is to avoid any inconsistencies in how the brush will apply makeup and provide a level of quality across all brushes. Hair that is too small or too big can cause brushes not to pick up enough product, resulting in the inaccurate application.

Dipping glue

Dipping glue (drop given glue into the ferrule to fix hair and ferrule) is common in makeup brush production. The adhesive provides a temporary fix while the brush is in production allowing for more accurate application. Glue also prevents brushes from shedding hairs and bristles, which can contaminate paint and cause it to streak.
Cosmetic brushes are a vital part of any beauty routine, but they can be challenging to fit into smaller spaces. Dipping glue is a professional plant environmental protection adhesive that makes it easy to attach brushes. The quantity of glue for each brush is strictly controlled, ensuring that the brushes are always appropriately fitted and will not damage the skin.

Refining hairs

The process of refining hairs in the makeup brush production process involves removing all of the excess bristles and other impurities from the hair. This is done by using a series of machines that remove the bristles until only the finest, most densely packed hairs remain. The refining process of hairs in makeup brushes begins by removing the coarse, frizzy hair. a sieve’s unique tool removes the fine, wispy hairs. The sieve breaks down the hair into tiny pieces and removes all the dirt and debris.

Handle assembling

Handle assembling in the makeup brush production process refers to combining different handle parts to create a complete handle. These parts can include the handle itself, the ferrule, the bristles, and the glue that binds them together. This process is essential because it ensures that the makeup brush handle is durable and functional. It also allows for variations in size and shape, which is critical when creating a range of brushes that match different users’ needs.
The handle must be compatible with the brush head and must withstand daily wear and tear. The handle is typically made out of solid plastic or metal, and it has a hole in it that matches up with the spot on the brush head. The handle fits into the hole on the brush head with a screw or nail.

Inspection

The inspection stage in the makeup brush production process involves checking the quality of the bristles and ensuring that they are correctly in shape. Bristles must be soft, pliable, and have a round shape; otherwise, the brush will not perform as intended. The inspector also checks for defects such as knots or split bristles and makes sure that the handle is appropriately attached to the brush. Deficiencies can cause a brush to fail during use, leading to poor application and a bad makeup look.

Customer special requirements

Customers have special requirements when it comes to makeup brushes. Some examples of these requirements are that the brushes must be soft, durable, and handle a lot of pressure. These requirements need to be done separately from the rest of the makeup brush because the brushes will not be effective if they do not meet these special requirements.

Conclusion

the production process of makeup brushes involves a lot of labor and time. However, it can be done efficiently and with quality results with the right tools and techniques. It is essential to have accurate measurements and a good understanding of the manufacturing process to produce high-quality brushes.